Highlights
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- 14 axis machining center-
Robust mechanical structure suitable for high speed
- Profile feeding capacity 8 pieces- Profile processing length 7500 mm
- Machinable profile section size 150 x 190 mm
- Saw Ø 550 mm- Windows-based, user-friendly Kaban interface with easily adjustable parametric structure- Mitsubishi PLC control system
- Service support via remote connection
- Automatic profile recognition system
- Automatic lubrication system"
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Description
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| Input Group | Conveyor | Motor Power | 0,37 | kW | |||
| Conveyor | Axis Speed | 9 | m/min | ||||
| Robot | X Axis | Motor Power | 1,5 | kW | |||
| X Axis | Axis Speed | 145 | m/min | ||||
| X Axis | Part Machining Length | 7500 | mm | ||||
| Y Axis | Motor Power | 0,4 | kW | ||||
| Y Axis | Axis Speed | 90 | m/min | ||||
| Y Axis | Part Machining Length | 130 | mm | ||||
| Z Axis | Motor Power | 0,4 | kW | ||||
| Z Axis | Axis Speed | 90 | m/min | ||||
| Z Axis | Part Machining Length | 230 | mm | ||||
| Milling 1 | Cutter | Motor Power | 1,5 | kW | |||
| Cutter | Maximum Rotation Speed | 12000 | cycle/min | ||||
| X Axis | Motor Power | 0,4 | kW | ||||
| X Axis | Axis Speed | 90 | cycle/min | ||||
| X Axis | Part Machining Length | 240 | mm | ||||
| Y Axis | Motor Power | 0,75 | kW | ||||
| Y Axis | Axis Speed | 90 | m/min | ||||
| Y Axis | Part Machining Length | 140 | mm | ||||
| Z Axis | Motor Power | 0,75 | kW | ||||
| Z Axis | Axis Speed | 90 | m/min | ||||
| Z Axis | Part Machining Length | 220 | mm | ||||
| A-Axis | Motor Power | 0,4 | kW | ||||
| A-Axis | Axis Speed | 326 | °/sec | ||||
| A-Axis | Angle | 0 - 270 | ° | ||||
| Cut | Saw | Motor Power | 1,5 | kW | |||
| Saw | Maximum Rotation Speed | 2850 | cycle/min | ||||
| Saw | Saw Diameter | Ø550 | mm | ||||
| Z Axis | Motor Power | 0,75 | kW | ||||
| Z Axis | Axis Speed | 90 | m/min | ||||
| C Axis | Motor Power | 0,4 | kW | ||||
| C Axis | Axis Speed | 900 | º/sec | ||||
| C-Axis | Angle | 30 - 150 | º | ||||
| Output Group | Conveyor | Chip Conveyor Motor | 0,37 | kW | |||
| Conveyor | Output Conveyor Motor | 0,37 | kW | ||||
| X Axis | Motor power | 0,4 | kW | ||||
| X Axis | Axis Speed | 90 | m/min | ||||
| Technical Specifications | Air | Pressure | 6 – 8 | bar | |||
| Air | Consumption | 300 | l/min | ||||
| Feed | Voltage | 400 | V | ||||
| Feed | Power | 15 | kW | ||||
| Weight | Net Machine Weight | 4840 | kg | ||||
| Weight | Gross Weight | 4940 | kg | ||||
| Sound | Sound | 96 | d(b) | ||||
| Machine Dimensions | Length(L) | 14880 | mm | ||||
| Machine Dimensions | Width (W) | 3780 | mm | ||||
| Machine Dimensions | Height(H) | 2575 | mm | ||||
Design
- Mechanical structure capable of processing PVC profiles at high
speed and high quality
- Stress relieved cast and welded parts to ensure continuous high speed precision
- Ability to perform operations such as grooving, drilling, marking, cutting at different angles, etc.
- Automatic lubrication system
- Stress relieved cast and welded parts to ensure continuous high speed precision
- Ability to perform operations such as grooving, drilling, marking, cutting at different angles, etc.
- Automatic lubrication system
Control Panel
- Versatile adjustable, ergonomic kiosk
- 19'' screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- High performance Mitsubishi PLC control system
- Compatibility with 3rd party software
- Data transfer via USB and COM Port
- 19'' screen
- User-friendly Kaban interface with Windows-based, easily adjustable parametric structure
- High performance Mitsubishi PLC control system
- Compatibility with 3rd party software
- Data transfer via USB and COM Port
Input Unit
- 3 axis servo controlled profile driving robot
- Profile holder with 520 N force control and high measurement precision with its flexible structure
- Conveyor system that can carry 8 profiles
- Profile transport up to 7500 mm, at least 600 mm long
- Automatic profile recognition system
- Profile holder with 520 N force control and high measurement precision with its flexible structure
- Conveyor system that can carry 8 profiles
- Profile transport up to 7500 mm, at least 600 mm long
- Automatic profile recognition system
Processing Unit
- Two units each with 4 axes and servo control
- One spindle motor with two cutting tools in each unit
- Milling motors rotating between 0° and 270° with 0.01° precision
- Ability to work with two milling cutters at the same time with high precision
- One spindle motor with two cutting tools in each unit
- Milling motors rotating between 0° and 270° with 0.01° precision
- Ability to work with two milling cutters at the same time with high precision
Cutting Unit
- Vertically positioned saw that can rotate between 30° and 150° with 0.01° precision
- Adjustable saw feed speed
- Ø 550 mm saw
Exit Conveyor and Chip Conveyor
- Profile length up to 4 m
- Conveyor where the cut pieces are transferred automatically
- Barcode printer
- Chip conveyor for waste parts
- Conveyor where the cut pieces are transferred automatically
- Barcode printer
- Chip conveyor for waste parts
Security
- Ability to continue from where it left off in case of power
failure with the UPS system
- Auto-recovery function that sends the tool to the safe zone
- Auto-recovery function that sends the tool to the safe zone
Technical support
- Periodic maintenance reminder function
- Service support with remote connection
- Service support with remote connection
PTR 200 Profile Trolley
- Multi-eyed trolley that helps to optimize the workflow
H 100 Screwing Unit
- Servo-controlled double station unit
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
H 500 Screwing and Drilling Unit
- Servo-controlled double station unit
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Possibility to drill holes at desired intervals on profiles with reinforcement steel
- Fast and automatic screwing of profiles with reinforcement steel at required intervals
- Possibility to drill holes at desired intervals on profiles with reinforcement steel